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1.
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Motor
Load Types
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| A. |
TYPE 1 LOADS:
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May be used up to the HP rating of the
converter.*
*Many restrictions apply. Most
applications require sizing the converter a
minimum of 50% larger (see all load types). Contact Phase-A-Matic,
Inc. to
verify load type.
For instant reversing (as for rigid tapping), size
according to
TYPE 3 LOADS |
| B. |
TYPE 2 LOADS:
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These include domestic & European lathes
without a clutch, some pumps, wheel balancers, paper cutters, flywheel driven equipment,
air conditioners, blowers, woodworking band saws, dough mixers, meat grinders, motors
rated below 1000 RPM, etc. Use a converter with HP rating of at least 50% larger
than HP of the motor. |
| C. |
TYPE 3 LOADS:
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These include Design "E" motors,
Taiwanese, Chinese, Brazilian, Mexican motors, pumps starting under load, etc. Use a
converter with twice the HP rating of the motor. |
| D. |
TYPE 4 LOADS:
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These include laundry extractors, hoists, elevators, etc. For these
start-up loads use a converter with three times the HP rating of the motor. |
| E. |
TYPE 5 LOADS: |
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Often hydraulic pumps, which come under a
momentary load during use will be loaded well beyond their rated HP for the brief period
of maximum PSI. Examples includes bailers, compactors, paper cutters, shears, pumps, etc.
The HP of the converter must be at least as high as the actual HP developed by the motor.
To calculate the HP developed, you must first find the actual amperage drawn during
maximum PSI. This is different from the rated amps of the motor. Next you would divide the
maximum amperage by 2.8 to find the actual HP being developed by the motor. That figure is
the minimum size of converter to be used. Example: A 10 HP compactor with a motor rated at
28 amps but draws a peak of 40 amps momentarily at maximum compression. Divide 40 by 2.8 =
14.3 HP being developed, use model R-15 Rotary Converter. |
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2.
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Resistive Loads
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Resistive
loads must use the Rotary type converter, the Static type should never be used because it
would be damaged. There are two methods to determine the HP of the converter to be used.
One method is to take the amperage rating of the equipment and divide by 2.8 to find the
equivalent HP. The other method is to take the KW rating and multiply times 1.34 or divide
by .75 to find the equivalent HP of the equipment. |
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3.
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Computer, Rectifier &
Transformer Loads
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Transformers
and electric equipment (welders, lasers, EDM machines, CNC equipment, computers, plating
rectifiers, power supplies, etc.) can operate on the Rotary Converter. Use the same
formula as for resistive loads to determine the proper size converter to use.
If a 4-wire wye input is required (all lines equal voltage to ground), a
three phase
delta-to-wye isolation transformer must be installed between the converter and the
equipment to change the Delta power to wye power. |
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4.
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Multiple Motor Applications
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Due
to the high in-rush current required to start a motor (5 to 10
times the normal running current), most applications require
sizing the HP of the Rotary Converter 50% larger, or more
than the horsepower of the largest motor, or any combination of
motors started at exactly the same time. The first motor started, if
not running heavily loaded, generates additional 3-phase power
back into the circuit. You can then run additional motors,
provided they are not running heavily loaded and not all started
at the same time. A maximum of up to 3 times the HP rating of the
Rotary Converter can run at the same time, if not heavily loaded,
and not started simultaneously. For example, a 30 HP Rotary
Converter potentially could run motors totaling up to 90 HP.
Contact factory for verification of sizing. |
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